Magnetic separation equipment and custom magnetic solutions
OSENC Magnetic Separation Request a Recommendation
01

Grate & tube components

Cleaner powder and granule lines

Magnetic tubes, grates, and easy-clean frames for hoppers, chutes, drawers, ducts, and gravity-fed lines.

  • Loose iron is not always a big bolt.
  • Sometimes it hides inside powder.
  • Tube position matters. Not just gauss.
Powders
granules
flakes
Custom
tube
length
304 or 316
stainless
Manual or
easy-clean
Built around
your hopper
Stainless magnetic grate tubes below a powder hopper Polished stainless magnetic tubes
Design the magnetic contact point.
02

What these components actually do

Material falls through tubesGravity brings powder into contact.
Iron sticks to tube surfaceThe field catches magnetic metal.
Clean material continues downFlow stays simple and compact.
Expert note: no magnet removes all metal. It removes magnetic metal.
ContaminationCan it be captured?Notes
Iron powderYesCommon in powders.
Small screwsYesMachine parts.
Iron chipsYesMachining waste.
Wire piecesYesFrom screens and mills.
Weak magnetic stainlessSometimesGrade and shape decide.
AluminumNoNon-magnetic.
CopperNoNon-magnetic.
Plastic piecesNoNeeds another method.
Material conditionBetter choiceWhy
Free-flowing powderStandard tubes or grateGood contact and flow.
Plastic pelletsRound tubes or grateGentle flow. No hang-up.
Fine flour or starchHigh-intensity tubesFine iron needs field strength.
Sticky powderEasy-clean grateIt prevents build-up.
Large chunksDouble-row tubesBetter capture area.
Abrasive materialThicker wall tubesLonger service life.
Wet slurryNot recommendedMagnet rods are not enough.
Deep material layerMulti-layer grateMore contact depth.
If material does not touch the field, gauss is decoration.
03

Start with material flow

Ask one blunt question first: how does your material move?

  • Powder needs contact, not guesswork.
  • Sticky product needs easy cleaning.
  • Large pieces need wider gaps.
04

Main grate and tube options

Custom magnetic tubes for hoppers and frames

Magnetic tubes

For custom frames, small hoppers, inspection points, and OEM equipment.

  • 25mm, 32mm, or 50mm.
  • 100-1200mm tube length.
  • 304 or 316 stainless.
  • NdFeB or ferrite core.
Round stainless magnetic grate

Magnetic grates

For gravity-fed powder, pellets, granules, grain, plastic, and chemical material.

  • Round, square, or rectangle.
  • Single-row or double-row.
  • Multi-layer versions.
  • Heavy-duty frame options.
Easy clean magnetic grate with removable core

Easy-clean grates

For frequent cleaning, iron shifts, fine iron dust, and tight inspection routines.

  • Pull core, iron drops off.
  • Minimal disassembly.
  • Saves labor and time.
  • Food-grade available.
05

Where these components fit

Hopper outletPrimary capture after feeding.
Chute or drop housingProtect equipment below.
Drawer housingEasy cleaning access.
Before packagingFinal protection point.
Do not place the grate where material forms a dead pile.
PositionTypical useWhat to check
Hopper outletPrimary captureOpening size and impact.
Chute dropProtect equipmentFlow speed and impact.
Drawer housingEasy cleaningDrawer direction and space.
Duct or pipePneumatic lineAirflow, pressure, mounting.
Silo outletBulk dischargeBridging risk and dead zone.
Extruder feedPlastic or rubberHeat and pressure.
Mixer inletPowder blendingSeal and cleaning frequency.
Packaging lineFinal protectionFood-grade inspection access.
06

What we check before a model

  • Material name.
  • Particle size.
  • Capacity per hour.
  • Moisture level.
  • Temperature.
  • Opening size.
  • Cleaning frequency.
  • Target contamination.
Magnetic grate spacing inspection Powder passing magnetic tubes Easy clean magnetic tube removal
One photo. One material. One opening size. Enough to start.
07

Technical options

ItemStandard optionsCustom optionsNotes
Tube diameter25 / 32 / 50mmCustom sizeChoose by flow.
Tube length100-1200mmCustom lengthMatch opening depth.
Frame shapeRound / squareCustom shapeFit your equipment.
Tube materialSUS304 / SUS316SUS316LFood or chemical use.
Magnet materialNdFeB / ferriteSmCoHigher heat stability.
Surface gauss6000-14000G12000G+Typical range.
Working temp.Up to 80°CUp to 250°CDepends on magnet.
FinishPolishedSanitary polishFood-grade option.
CleaningManualDrawer or rotaryBy cleaning frequency.
SealStandardFood-grade sealPowder lines.
If a supplier only talks about gauss, he skips half the job.
08

Where it works. Where it does not.

Suitable applications

  • Plastic pellets.
  • Food powder.
  • Grain and seed.
  • Chemical powder.
  • Ceramic powder.
  • Rubber granules.
  • Wood powder.

Not suitable

  • Aluminum separation.
  • Copper separation.
  • Large scrap sorting.
  • Wet slurry.
  • Sticky wet material.
  • Deep conveyor burden.
  • Plastic type sorting.
We will say no when a grate magnet is wrong.
09

Choose the cleaning method carefully

Manual tube

Best for:

Low cleaning frequency.

Weak point:

More labor.

Easy-clean grate

Best for:

Frequent cleaning.

Weak point:

Higher initial cost.

Drawer magnet

Best for:

Closed systems.

Weak point:

Needs room to pull.

Once per week: manual is fine.
Every shift: use easy-clean.
Every hour: manual is not economical.
10

Built around your opening

Round magnetic grate built for hopper opening
Tube diameter
Tube length
Tube spacing
Frame size
Frame shape
Flange position
Handle style
Food-grade polish
High-temp magnet

Engineering logic: too many tubes can block material. Too few tubes can miss iron. Correct design balances flow, capture, cleaning, and pressure drop.

11

Checked before shipment

Inspection before shipping magnetic grate
  • Tube surface condition.
  • Weld quality.
  • Frame flatness.
  • Tube spacing.
  • Surface gauss check.
  • Pull force spot check.
  • Dimension check.
  • Packaging protection.
For difficult powder, a small sample gives better answers.
12

Order details buyers care about

ItemDetails
MOQ1 piece.
Standard lead time7-15 days for simple tubes.
Custom grate lead time15-25 days.
Complex structure25-35 days.
PackagingFoam, carton, or wooden case.
DocumentsInvoice, packing list, inspection photos.
Warranty12 months.
Not coveredMisuse, impact, overheating, corrosion.
SupportRemote install and cleaning advice.
Tell us the temperature before ordering. Wrong heat condition can ruin the purchase.
13

Questions buyers ask before ordering

What is the difference between tube and grate?

A tube is one magnetic rod. A grate combines several rods in a frame.

Should I choose 304 or 316 stainless?

Use 304 for common dry material. Use 316 for corrosive or food lines.

Is higher gauss always better?

No. Contact distance, tube spacing, and flow depth matter more.

When do I need easy-clean design?

Use it when cleaning happens every shift or every hour.

Can this remove stainless steel?

Only some weak magnetic stainless can be captured.

Can you make it by my hopper size?

Yes. Send opening size, flange drawing, and material photos.

Can magnetic grates remove aluminum?

No. Aluminum needs eddy current separation, not grate magnets.

Can I use it for wet material?

Usually no. Wet slurry needs another separator structure.

What tube spacing should I choose?

Fine powder uses tighter spacing. Large chunks need wider spacing.

What should I send for a quote?

Material, capacity, opening size, temperature, contamination, and photos.

14

Send the material first.

Do not choose by gauss alone. Send us what runs on your line.

Material name
Particle size
Capacity per hour
Moisture level
Temperature
Opening size
Target metal problem
Upload photos or video

We design the magnetic contact point.

Magnetic grate system and export wooden crate Powder running over magnetic grate tubes Easy clean magnetic grate inspection