Crusher damage
Tramp iron breaks hammers, liners, and shafts.
REAL MATERIAL. REAL PROBLEMS.
Magnetic Separation Solutions for Real Material Problems
Choose the separator by material behavior, not by industry name.
Dry powder, wet fines, crushed scrap, glass cullet, ore, and slag do not separate the same way.
Send 4 things first.
1 Start with the problem on your line
Start with the problem. Not the catalog.
Iron in dry bulk
Contaminated product leads to returns and lost trust.
Fine iron in plastic flakes
Tiny iron makes pellets look dirty and lowers grade.
Deep conveyor layer
Iron buried deep needs more pull and depth.
Wet sticky material
Moisture causes carryback, clogging, and poor release.
Non-ferrous metal problem
Aluminum and copper need a different route.
One magnet does not solve every metal problem.
Match the tool to the material behavior.
2 Solution map: pick smarter
| Material / Problem | Better First Choice | Works Best When | Be Careful When |
|---|---|---|---|
| Imán suspendido | Iron size > 20 mm, layer < 6" | Deep layer, high speed | |
| Drum Magnet | Fine iron, free-flow, continuous | Very wet or sticky material | |
| Drum Magnet + Grate | Fine iron in flakes, high purity need | Large tramp pieces present | |
| Drum Magnet | Fine iron in glass, consistent feed | Wet glass or heavy clay | |
| Overband + Drum | Hot or abrasive, mixed size | Very large lumps, thick layer | |
| Eddy Current + Magnet | Recover aluminum, remove iron | Wet, conductive dust |
3 Core separation solutions
Pick the route. Then narrow the model.
Conveyor Tramp Iron Removal
Protect crushers and equipment. Simple, strong, and continuous.
Imán suspendido
Dry Bulk Ferrous Removal
Remove fine and medium iron from free-flowing material.
Tambor
Fine Iron Removal
High gradient drums catch fines in plastic, minerals, and powders.
Tambor
Slag and Scrap Recovery
Recover metals from slag and mixed demolition material.
Imán suspendido
Plastic Recycling Purity
Clean flakes and pellets. Higher purity, better buyer confidence.
Drum + Grate
Glass Cullet Iron Removal
Remove iron without breaking glass. Keep cullet clean.
Tambor
Wet Material Separation
Designed for wet, sticky, and dirty material conditions.
Wet Drum4 Send these details before choosing
Material photo
Upload or describe
e.g. wet fines, flakes
Tamaño de partícula
Typical size range
e.g. -50 mm
Capacidad
Throughput range
e.g. 20 tph
Humedad
Moisture content
e.g. 5%
Target metal
Iron / steel / both
e.g. iron
Layer depth
Material bed depth
e.g. 150 mm
Conveyor width
Belt width
e.g. 1000 mm
Installation space
Length x width x height
e.g. LxWxH
5 Where magnetic separation fits
Dry powders, granules, and free-flowing materials Plastic flakes, regrind, and pellets Glass cullet and recycled glass Conveyor tramp iron protection Consistent feed and stable belt speed
Wet, sticky, or highly clay material Very thick material layer above 300 mm Stainless steel separation. Do not guess here. Aluminum or copper separation. Use eddy current. Very hot slag or incandescent material
6 Built around your line fit
7 Checked before shipment
No-load run test Dimension and clearance check Magnet surface check Packing and transport check Remote support after delivery
Typical delivery range
15-25working daysStandard models
25-45working daysCustom models
45-60working daysLarge systems
8 Common questions. Real answers.
How do I know which separator is right for my material?
Start with material behavior: dry or wet, free-flowing or sticky, fine or lump, thin layer or deep layer.
What belt speed and layer depth can you handle?
Send belt width, belt speed, layer depth, particle size, and target iron size. Then the model can be selected.
Can the magnet handle large tramp iron and fine iron?
Sometimes one machine can cover both. Often the line needs a suspended magnet first and a drum separator after.
How do you clean the magnet automatically?
Self-cleaning belts, rotating drums, discharge chutes, and scraper systems are selected by material flow.
Will the magnet remove stainless steel?
Do not count on it. Many stainless steels are weakly magnetic or non-magnetic. Test the sample first.
Do you provide drawings and installation support?
Yes. Confirm line size first. Then drawings, inlet size, discharge direction, and motor position can be fixed.
Tell Us What Runs on Your Line
Send material details and photos. Get the right solution, not a catalog.